PFAS food packaging

Alabama PFAS manufacturing plant creates the climate pollution of 125,000 cars

The manufacturing plant responsible for PFAS-coated fast food packaging pumps out loads of a banned ozone-depleting compound along with "forever chemicals."

As evidence mounts that hamburger wrappers and other kinds of grease-proof packaging contaminate food with PFAS, states have started banning the toxic chemicals from food packaging.


Now, a new report provides yet another reason to remove PFAS, or perfluoroalkyl and polyfluoroalkyl substances, from food wrappers: climate and ozone pollution.

PFAS exposure is linked to immune and developmental system effects, increased risk of preeclampsia in pregnant women, increased risk of kidney and testicular cancers, and higher cholesterol, among other health effects. The Daikin America plant in Decatur, Alabama, which manufactures PFAS used to coat food packaging and textiles, released 240,584 pounds of the ozone-depleting chemical Chlorodifluoromethane (HCFC-22)—the global warming equivalent of one billion pounds of carbon dioxide—in 2019, according to a new report out Thursday from the nonprofit Toxic-Free Future.

Related: Global action on harmful PFAS chemicals is long overdue: Study

While HCFC-22, used in refrigeration, was banned at the start of last year under the Montreal Protocol, companies are still allowed to produce the compound as a byproduct of making other substances. Advocates say the new report highlights the need to close that loophole—and to use PFAS-free food packaging alternatives.

"The entire world is scrambling to reduce greenhouse gas emissions before their damage to our climate is beyond repair, yet we are letting a company dump hundreds of thousands of pounds of hydrochlorofluorocarbons into the atmosphere so that it can produce 'forever chemicals' that poison our communities?" Peggy Shepard, executive director of the nonprofit WE ACT for Environmental Justice, who was not involved in the report, said in a prepared statement. "Where is the justice in that?"

Far-reaching impacts of PFAS production

PFAS chemicals

Credit: Path of Toxic Pollution report

The impetus for the study was to learn more about the impacts of PFAS-containing products before they get to consumers or end up in landfills, Erika Schreder, science director of Toxic-Free Future, told EHN. The researchers found that there appears to be only one plant in the U.S. that makes PFAS for fast food packaging coating.

Daikin America, which also emits 55,000 pounds a year of the carcinogen tetrafluoroethylene, is the number two emitter in the country of HCFC-22 after the Chemours chemical manufacturing plant in Louisville, Kentucky, according to the report.

The authors also looked at the upstream pollution from the paper mills that coat food packaging with Daikin's PFAS product, estimating that each mill releases around 180 pounds of PFAS a day into waterways, with an additional 1,260 pounds ending up in sludge at wastewater treatment plants. "We have to remember that whenever PFAS is used, it's part of the drinking water contamination problem," said Schreder, noting that landfills have been a major source of PFAS pollution around the country.

Health problems near PFAS plant 

Decatur's PFAS manufacturing plant was originally built in 1961 by 3M, which sold the facility to Daikin America in 2014. Concerns about the plant, and other factories in the industrial area, have been around for decades, Brenda Hampton, a local resident and founder of Concerned Citizens of WMEL Water Authority, told EHN. Hampton and her mother both experienced kidney failure, and residents have come down with unusual forms of cancer and respiratory problems, she said.

Federal health authorities have tied elevated levels of PFAS in residents' blood to drinking water contamination downstream of that and another area plant, with Daikin agreeing to pay the local water authority $5 million in 2017 to help pay for a water filtration system, according to the report.

Last month, an employee at the Daikin America plant died after being exposed to dangerous chemicals on the job, local TV station WAFF-48 reported. Last year, OSHA fined the company $40,482 for alleged hazardous chemical management and respiratory protection violations, according to the new report.

"In this day and time, we should have [jobs and food] out there that won't be as toxic to people," said Hampton.

The report authors issue a number of recommendations, such as manufacturers paying for PFAS cleanup in affected communities, the EPA banning the production of HCFC-22 as an intermediary in PFAS manufacturing, and restaurant chains removing PFAS from food wrappers. With PFAS already banned from food packaging in states including Washington and Connecticut, some chains, like McDonald's, have recently agreed to phase out PFAS-coated packaging.

Daikin did not respond to requests for a comment on the new report.

Banner photo credit: Crispin Semmens/flickr

Scales of justice with green trees and water on one side and polluting industry and smokestacks on the other.
Credit: digitalista/BigStock Photo ID: 324918955

EPA slashes key staff fighting pollution in low-income communities

The U.S. Environmental Protection Agency is firing hundreds of staffers who worked to protect overpolluted, underserved neighborhoods, effectively gutting its environmental justice efforts.

Rachel Frazin reports for The Hill.

Keep reading...Show less
Sunrise in the woods

Get our Good News newsletter

Get the best positive, solutions-oriented stories we've seen on the intersection of our health and environment, FREE every Tuesday in your inbox. Subscribe here today. Keep the change tomorrow.

a large body of water surrounded by mountains.

Elon Musk-linked aide gains sweeping control over U.S. Interior Department operations

A former oil executive with ties to Elon Musk now holds expansive authority to reshape operations at the Interior Department, raising alarms among conservationists and longtime federal employees.

Dino Grandoni and Maxine Joselow report for The Washington Post.

Keep reading...Show less
Clear blue water beside mountain covered with snow.

Arctic cold once defended Canada — now climate chaos threatens military readiness

A warming Arctic is complicating Canada’s military operations, with unpredictable weather destroying equipment, thwarting training, and eroding the region’s role as a natural line of defense.

Leyland Cecco reports for The Guardian.

Keep reading...Show less
man in black coat standing near round logo with world flags.

World Bank tones down climate messaging as Trump allies threaten U.S. withdrawal

The World Bank has scaled back public climate advocacy as it navigates the political risks posed by President Trump’s administration and its review of U.S. involvement in global institutions.

Sara Schonhardt and Zack Colman report for POLITICO.

Keep reading...Show less
a lego man standing next to a wooden cross also made of legos.
Credit: Worshae/Unsplash

Evangelical churches in Indiana turn to solar and sustainability as an expression of faith

A growing number of evangelical churches and universities in Indiana are embracing renewable energy and environmental stewardship as a religious duty, reframing climate action through a spiritual lens.

Catrin Einhorn reports for The New York Times

Keep reading...Show less
A firetruck parked next to a hillside on fire

Lawsuits allege that insurers colluded to limit wildfire coverage and shift costs to state plan

Two lawsuits allege that major insurance companies coordinated to drop coverage in wildfire-prone California areas, pushing homeowners onto a costly, state-backed insurance plan.

Trân Nguyễn reports for The Associated Press.

Keep reading...Show less
Two men in baseball caps, yellow shirts and shorts installing solar panels on a roof.

Solar tax credit trading brings clean energy to underserved communities — but faces political risk

A tweak in tax law that made clean energy credits transferable has helped small developers build solar and wind projects in low-income areas, but congressional Republicans may roll back the benefit as part of federal budget talks.

Syris Valentine reports for Grist.

Keep reading...Show less
From our Newsroom
Regulators are underestimating health impacts from air pollution: Study

Regulators are underestimating health impacts from air pollution: Study

"The reality is, we are not exposed to one chemical at a time.”

Pennsylvania governor Josh Shapiro speaks with the state flag and American flag behind him.

Two years into his term, has Gov. Shapiro kept his promises to regulate Pennsylvania’s fracking industry?

A new report assesses the administration’s progress and makes new recommendations

silhouette of people holding hands by a lake at sunset

An open letter from EPA staff to the American public

“We cannot stand by and allow this to happen. We need to hold this administration accountable.”

wildfire retardants being sprayed by plane

New evidence links heavy metal pollution with wildfire retardants

“The chemical black box” that blankets wildfire-impacted areas is increasingly under scrutiny.

People  sitting in an outdoors table working on a big sign.

Op-ed: Why funding for the environmental justice movement must be anti-racist

We must prioritize minority-serving institutions, BIPOC-led organizations and researchers to lead environmental justice efforts.

joe biden

Biden finalizes long-awaited hydrogen tax credits ahead of Trump presidency

Responses to the new rules have been mixed, and environmental advocates worry that Trump could undermine them.

Stay informed: sign up for The Daily Climate newsletter
Top news on climate impacts, solutions, politics, drivers. Delivered to your inbox week days.